How to use industrial epoxy flooring in the field?
Are you planning to get more information about your next renovation project? Perhaps you’re looking to know more about using industrial epoxy flooring in the field. If you’re far from being the kind of person who is accustomed to doing occasional renovations or minor repairs, consider enlisting the help of a professional contractor. In the meantime, it wouldn’t hurt to obtain as much information as you can about the kind of service that you intend to buy.
Epoxy is a term used to refer to the cured end of a thermosetting polymer that exhibits strong resistance and mechanical characteristics. Among many other things, it’s also used to describe certain coatings that are comprised of two chemical components called resins and hardening agents. When this material is used as a flooring system, it offers unparalleled dimensional ability and features outstanding mechanical properties. Furthermore, proper curing of this flooring solution can produce a smooth and seamless surface that’s highly resistant to chemicals, heat, heavy impact, moisture, abrasions, scuffing, and high pedestrian traffic. For this reason, countless homeowners and business owners choose this flooring system for their daily living spaces, garages, bathrooms, basements, reception areas, lobbies, hallways, and more.
3-Step Process of Applying Epoxy Flooring Systems
Now that you know more about this strong and durable flooring alternative, you’re probably curious about how it is applied to your floors. Before anything else, it’s very important to determine the type of flooring material that meets your needs. Keep in mind that the more solids the mixture contains, the tougher the finished product will be. If you prefer to use a product with 100% solids in it, you’ll have to hire a professional to install it because its application process is challenging and it leaves a little room for error. On the other hand, solvent and water-based epoxies that contain approximately 40% to 60% solids are much easier to apply. However, the surfaces that each of these products produces are not as strong and as durable as those that are created by-products that contain 100% solids. Choosing the type of product to use for your project is not even half as challenging as the process of preparing the concrete surface that you’ll need to work on. Here’s a closer look at the step-by-step process of applying these industrial flooring systems in the field.
STEP 1: Prepare the Surface
Applying the mixture on a concrete surface that wasn’t well-prepared for the application process will only lead to expensive repairs down the road. Surface preparation involves sanding the concrete until it is smoothened and leveled out. This may be achieved by hand with the help of a scraper or a flat-edged shovel. However, in order to save time, professionals use specialized equipment such as a diamond concrete grinder to effectively and efficiently shave off all traces of hardened debris, as well as other signs of imperfections. Furthermore, if chips or cracks are spotted on the concrete surface, they need to be filled right away. Once a perfectly smooth and level surface is achieved, the concrete needs to be scrubbed in order to remove the dust that accumulated during the initial phase of the surface preparation. After making sure that the concrete is clean and free of dust, professional contractors usually perform the acid etching process with the use of a hydrochloric acid solution (12 ounces of 32% muriatic acid and about 15 cups of water) before rinsing the surface off with water. Through the process of acid etching, any form of water-soluble contaminants is scrubbed and washed away, thereby increasing resin sealant retention.
STEP 2: Mix the Product
In most cases, professional flooring contractors make use of a stirring bit or a drill when they’re trying to mix the resin and the hardener. However, their choice of item to use for mixing these two chemical components thoroughly is not nearly as important as their adherence to the manufacturer’s instructions for installing the flooring material. If you’re going the DIY route, you’ll need to make sure that you read the product manual carefully so that you’ll be aware of the length of the curing time that the product requires. Curing time is a critical factor because it can either make or break the quality of your flooring system. Remember that products containing more solids have much quicker curing time than those that don’t.
STEP 3: Apply the Product
The last phase involves the actual application of the product onto your concrete surface. Professionals tend to start painting along the walls around the space. After applying the mixture around the perimeter of the area, they apply the coating on the rest of the concrete surface with the use of a trowel or a roll. If a glossy floor isn’t the kind of look that you were planning to have, the contractors can add a non-skid mixture into the product before they apply the second coating.
Enjoy Your Stunning New Floors!
On top of the other benefits and features that epoxy flooring systems offer is its versatility in terms of design. Whether you prefer reflective metallic hues, solid vibrant colors, attractive geometric patterns, terra cotta swirls, marble-like finish, decorative flakes or even 3-dimensional graphic images, epoxy flooring solutions won’t fail to meet your expectations.